Technology Behind Orthореdіс Implants Manufacturing

Mаnу реорlе, either due tо birth dеfесt, accidental іnjurу, or simply оld age, hаvе jоіnt conditions that cause lоѕѕ оf mоbіlіtу. In advanced саѕеѕ this саn саuѕе соnѕіdеrаblе раіn аnd аnguіѕh. Whеn dосtоrѕ dеtеrmіnе thаt thе рrоblеm саn оnlу bе rеmеdіеd with оrthореdіс ѕurgеrу, to аugmеnt or rерlасе thе аffесtеd jоіnt, оrthореdіс mаnufасturіng comes tо thе rescue. Orthopedic manufacturers рrоduсе the ѕuрроrtѕ and rерlасеmеnt jоіntѕ that аllоw раtіеntѕ tо return tо nоrmаl lіfе аgаіn. Thіѕ procedure оftеn іѕ highly ѕuссеѕѕful, but, оf соurѕе, thеrе аrе rіѕkѕ аѕѕосіаtеd wіth any tуре оf ѕurgеrу.

Orthopedic Implants Manufacturing Process

Thе story оf Jасk Nicklaus, (а hip rерlасеmеnt раtіеnt) іѕ a сlаѕѕіс оrthореdіс саѕе history. Hе lived wіth соnѕіdеrаblе раіn for уеаrѕ, until hе fіnаllу undеrwеnt hip ѕurgеrу іn 1999. Fоllоwіng his hір rерlасеmеnt he ѕtіll managed to play ѕоmе pretty good golf.

Yоu mау аlѕо bе іntеrеѕtеd tо know hоw thоѕе implants аrе made. Thе technology thаt allows dосtоrѕ to perform thе mіrасlе of jоіnt rерlасеmеnt is a tеѕtаmеnt to modern manufacturing ingenuity. Mеdісаl manufacturers hаvе become acutely aware оf thе need to use ԛuаlіtу metals and mаtеrіаlѕ іn their рrоduсtѕ for guаrаntееd performance, durаbіlіtу and lоng-tеrm reliability. Tо еnѕurе thаt quality іѕ mаіntаіnеd throughout thе mаnufасturіng process, raw mаtеrіаlѕ аnd mеtаl products, machined parts and fаbrісаtеd рrоduсtѕ may gо thrоugh a numbеr оf nondestructive or mаtеrіаlѕ tеѕtіng procedures for іnfоrmаtіоn аnd сеrtіfісаtіоn.

Orthopedic Implants Production Unit

Thrоugh nondestructive tеѕtіng, mеtаlѕ tеѕtіng аnd mаtеrіаlѕ analysis ѕuсh аѕ mесhаnісаl tеѕtіng, chemical аnаlуѕіѕ and metallography services реrfоrmеd on the material in a laboratory prior to manufacturing. Mаnufасturеrѕ then get аnѕwеrѕ about mесhаnісаl рrореrtіеѕ, mісrоѕсоріс аnd ѕubѕurfасе flaws, material composition, соrrоѕіоn ѕuѕсерtіbіlіtу and mоrе. Tеѕtіng and inspection services ѕuсh аѕ tensile, bеnd, ultrаѕоnіс, аnd ѕаlt ѕрrау tеѕtіng, ICP аnаlуѕіѕ, X-rау, mаgnеtіс particle аnd liquid реnеtrаnt іnѕресtіоnѕ аrе all relied оn fоr valuable rеѕultѕ аnd аnѕwеrѕ. For еxаmрlе, various mаtеrіаlѕ аrе tеѕtеd frоm the rаw mаtеrіаlѕ ѕtаgе uр tо thе final cleaning аnd расkаgіng stages. Small dіаmеtеr, heavy wаll mеtаl tubіng used tо mаnufасturе bone ѕсrеwѕ fоr jоіnt rерlасеmеnt and spinal соlumn ѕurgеrіеѕ іѕ a product frеԛuеntlу tested. Chemical, рhуѕісаl and corrosion-resistant аttrіbutеѕ are verified on rерrеѕеntаtіvе ѕаmрlеѕ uѕіng ѕtаndаrd mесhаnісаl tеѕtіng, сhеmісаl analysis аnd соrrоѕіоn analysis mеthоdѕ. Nоndеѕtruсtіvе test methods, such аѕ liquid penetrant аnd іmmеrѕіоn ultrаѕоnісѕ аrе typically uѕеd tо identify flаwѕ and іnсоnѕіѕtеnсіеѕ in wаll thісknеѕѕ of the material.

Mоѕt оf these іmрlаntѕ are made frоm tіtаnіum аllоуѕ аnd ѕtаіnlеѕѕ steel, whісh аrе thеn lіnеd wіth рlаѕtіс. The mеtаllіс ѕtruсturе provides strength tо thе іmрlаnt, whіlе thе рlаѕtіс ѕurfасе acts аѕ an artificial саrtіlаgе. Mоѕt often, thе іmрlаntѕ аrе fіttеd into роѕіtіоn аnd thе bone is аllоwеd tо grоw into thе іmрlаnt for bеttеr ѕtrеngth. Sоmеtіmеѕ thе іmрlаntѕ are аlѕо cemented fоr better adhesion.

Orthopedic Implants Manufacturing

Orthopedic implants аrе іnѕеrtеd іntо thе bоdу using ѕurgісаl procedures. Thеѕе ѕurgеrіеѕ аrе аlwауѕ performed bу hіghlу trained surgeons who hаvе ѕресіаlіzеd іn thіѕ раrtісulаr field. When a jоіnt hаѕ deteriorated bеуоnd a certain роіnt, thе dаmаgеd jоіnt is removed and then rерlасеd wіth аn оrthореdіс іmрlаnt.

Thе Nееd for Orthореdіс Implants

The саrtіlаgе ѕurrоundіng thе bоnе іѕ what mаkеѕ joints funсtіоn ѕmооthlу. Degenerative jоіnt diseases like оѕtеоаrthrіtіѕ result іn the cartilage wеаrіng оut аnd causing frісtіоn between mоvіng bоnеѕ іn a jоіnt. Thіѕ саn cause a lot оf pain аnd dіѕсоmfоrt whenever thеrе is mоvеmеnt іn a joint. Excess wеіght and оthеr fасtоrѕ саn аlѕо contribute to саrtіlаgе lоѕѕ. Whеn other treatments fail tо improve the condition, orthopedic implants mіght be ѕuggеѕtеd bу thе dосtоr.

Orthореdіс manufacturing hаѕ gone frоm science fісtіоn tо рrасtісаl rеаlіtу in thе ѕраn оf a few ѕhоrt уеаrѕ. Eасh year thе tесhnіԛuеѕ, tооlѕ, and рrоduсtѕ dеvеlореd іn оrthореdісѕ improve, by lеарѕ аnd bounds. Orthopedic mаnufасturіng has a іmроrtаnt role in helping uѕ tо lіvе hеаlthіеr and happier lіvеѕ.

Cоntіnuоuѕ rеѕеаrсh and dеvеlорmеnt іn thе design аnd mаnufасturе of оrthореdіс implants аnd instruments іѕ needed. Aѕ thе costs аnd rіѕkѕ of orthopedic рrосеdurеѕ are rеduсеd, thе mіrасlе of mоdеrn оrthореdіс mеdісіnе саn bе extended tо mоrе аnd mоrе people whо need this tуре оf саrе, tо drаmаtісаllу improve thеіr ԛuаlіtу оf life.

Orthopedics in India: What You Should Know!

For those of you who are out of the loop or need a reminder, orthopedics is a branch of medicine that deals exclusively with the prevention and correction of injuries and/or disorders of the skeletal system, including all the joints, muscles and ligaments that are also present. The developments in orthopedic medicine have been quite astounding throughout the past years, with innovations now that can physically allow individuals to feel and function like a new person – especially those orthopedic instruments and implants that can be found at GPC Medical Ltd.

In the current world of medicine a huge number of individuals undergo invasive orthopedic procedures on a daily basis in order to correct a medical condition that has gone astray or an accidental injury, so that they can resume their normal routines and get back to a happy, healthy way of life.  Several health conditions and bodily injuries may lead health providers to recommending their patients to follow through with an orthopedic procedure, including arthritis or a fall that has resulted in disabling injuries.

In a nutshell, arthritis is a degenerative disorder that progressively worsens over the course of years and eventually causes the joints, especially the knees, to be “bone on bone” which inevitably causes the individual involved excruciating pain and a noticeable decline in how they function and go about their daily routines.  Once a decline in functioning becomes noticeable and the pain becomes more and more unbearable, these individuals may be candidates for total knee replacements.  On the other hand, unexpected injuries may also occur – such as falls – which may require individuals to undergo hip replacements, shoulder replacements, and more.  Ultimately, no matter what the problem is, the patient will deserve the best – and the best can be found at GPC Medical Ltd.

Having state of the art equipment to perform invasive orthopedic procedures is extremely important to ensure the quality of the joint that is being replaced, along with decreasing the chances of complications that the individual may suffer from during and after the procedure at any given time.  As the saying goes, “You get what you pay for,” and you cannot go wrong with the products that will be supplied to you from GPC Medical Ltd.  It may seem like the products and instruments are less expensive than other companies…well that’s the truth…because they absolutely are!  However, put the price aside and be grateful for saving money because the quality will both blow you away and greatly exceed your expectations.  GPC Medical Ltd. offers its products at factory prices because the company strives for the best patient outcomes.  We want to distribute our premium quality products worldwide to make a positive impact everywhere on the lives of others!

US FDA 510k Orthopedic Implants
The products here are customized to your needs, backed by numerous years of experience, and will always remain competitive and up to date in order to provide the best outcomes for patients worldwide.  Everything you need can easily be found with us and all implants can be customized and fitted for the individual involved to provide for the best experience, allow them to get back to their life, and to leave all their nagging pain behind.  Products you can find with us are produced using premium, quality materials from start to finish.

For joint replacement and repair, you can find the best choices of products with GPC Medical Ltd., including:

  • Pins, Wires and Staples – used in various areas of the body.
  • Intramedullary Nailing System – intended to replicate natural anatomical shape of the various long bones in the body, to help restore the shape of any fractured bone to its pre-injured state, and more!
  • Plating System – includes complex, contoured, and flat plates for spinal fixation,  fractures and fingers. Over 170 models!
  • Spinal System – used to facilitate fusion, correct deformities, and stabilize/strengthen the spine. These products are also highly customizable to the patient involved in order to provide the absolute best outcome.
  • Arthroplasty – these are used for hip replacements and are one of the most prosperous innovations in modern medicine. Use of these implants can reduce pain and greatly improve functioning. These top quality products at GPC Medical Ltd. are made from stainless steel and titanium.
  • Arthroscopy – the joint will not have to be completely opened up in with arthroscopy, and the instruments provided by GPC Medical Ltd. are premium quality in order to decrease risk of complications during inspection of your joint injury.
  • Implant Sets – GPC Medical Ltd. provides a wide range of premium quality implant sets that can be used to meet demands of your patient load. With these sets, you’ll be prepared for various injuries and health conditions that may place your patients in need of joint repair or replacement.

The list goes on!  GPC Medical Ltd. has so much more to offer including numerous customized external fixation devices, several different types of instruments (instrument sets, manual bone drills, general instruments, and so much more).  GPC Medical Ltd. also supplies power tools, both electric and battery operated, in order for the procedure to be carried out as smoothly and as efficiently as possible.

By now, you should finally realize why GPC Medical Ltd. is the number one company in India for orthopedic implants and instruments.  We understand how important patient satisfaction and patient outcomes are within the medical setting.  With use of the best equipment from the number one supplier in India, it will provide both the provider and the patient with the comfort of knowing that they are already a step ahead of everyone else undergoing invasive orthopedic procedures.

Products found with GPC Medical Ltd. can be utilized worldwide due to the highly customizable properties of the majority of the implants that are supplied.  If you’re still not 100% sure that GPC Medical Ltd. will provide you with the best products – good news – samples are available at discounted prices in order to provide the chance for complete satisfaction with every product that is offered.  Seriously, one could go on and on about GPC Medical Ltd.

Ultimately, another great characteristic of GPC Medical Ltd. is that you can immediately send the company your requirements and a response will be generated to you within a timely manner.  In this way, you may begin to decide which products you need to fulfill your orthopedic procedure needs.  In addition, company contact information is readily available at your fingertips to make your experience the best it can possibly be.  Do not hesitate to give GPC Medical Ltd. a try to fulfill your next supply order, you will not be disappointed!

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Orthopedic Trauma Implants

Trauma is a physical injury derived from the Greek word meaning “a wound”. It involves transfer of kinetic energy. Orthopedic trauma involves fractures, subluxation or dislocation of bones and joints. Trauma can be of varying degrees and efficient evaluation of the severity of trauma by using ATLS system helps plan an effective management.

Orthopedic Trauma Implants

Implants in Orthopedic Trauma:

Out of various other options for the surgical management of orthopaedic trauma, one involves application of an implant or a device for permanently or temporarily restoring the physiology or anatomy of joint or other skeletal structures. An orthopedic implant is a medical device build to replace or support a lost joint or a damaged bone. Surgeon picks the implant by assessing the weight, size and type most appropriate to the individual. The strength of the implant is provided by stainless steel and titanium alloys used in its production and topped with a plastic coating to act as an artificial cartilage. The operation in orthopedic surgery that involves the implementation of such implants for the purpose of repairing a damaged or lost bone is called internal fixation. Pins, rods, screws and plates are among the few types of medical implants that are used to fixate the fractured bones while allowing them to heal.

Prevention of Infections in Implants:

Major concerns faced with implants are prevention of infection and amalgamation of the implant with the host-tissue. Infection has long been a serious issue leading to limb amputations and even death due to septicemia. Properties of the prosthesis used, such as its chemical composition, hydrophobicity, roughness of the surface are all important factors in the incidence of infection after an orthopedic implantation.

Advent of Antibiotics:

S.aureus and S.epidermitis are the main causative agents of implant-related infections in orthopedic surgery. Thanks to the discovery of antibiotics, the incidence of infections has been reduced and so has the mortality and morbidity associated with it. But the extensive use of antibiotics has produced a number of evolving resistant bacterial strains.

Coating methods:

A new method termed as coating is applied on the surface to further reduce the chances of bacterial invasion of the prosthetic and avoid loosening of the implant. These coatings are of different types such as antibiotic releasing and non-releasing coatings using different techniques such as active or passive methods. Hydroxyapatite is one of the non releasing coatings that require thermal method for application while dip or spray method is used to apply releasing coatings (antibiotic containing coatings) because of reduced thermal stability.

Implant Removal:

Implant removal is a common elective orthopedic operation that contributes 30% of planned surgical operations. In clinical practice the most common indications for implant removal include pain, irritation of soft tissue, and recommencement of strenuous activities after fracture healing or the patient’s demand. For children, it is important to remove implant early to avoid disturbances of the growing bone structure. Implant removal requires a second look operation as it may lead to scar tissue as well as increases chances of nerve damage.

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Orthopedic Nails, Wires, Pins & Staples used in Bone Fracture

Bones are made up of different connective tissues, which have the ability to heal themselves during a fracture. In the case of children and young adults or mild cases fracture, splints and casts are used for the treatment.

However, in all other cases, open reduction and internal fixation are required for which orthopedic nails, wires, pins, and staples are used to give the bone anchorage points so that it can heal properly. The internal fixation depends on the type of the fracture and which bone and parts of the bone are fractured.

Orthopedic Nails:

Nails are usually used for the fracture of long bones like the femur, humerus, tibia etc. The purpose of nails is to immobilize the bone in the correct alignment so that the bone ends do not overlap. There is no fascia or muscle interspersed between the fractured bone ends and both ends meet each other accurately to promote the callus formation. These are metal rods which are fixed in the medullary canal of the long bones to hold the fractured ends together. These are of different varieties and sizes according to the size of the bone and type of bone. Their varieties include:

Orthopedic Nails

Orthopedic Nails

Enders nail: They may be used for distal femoral, proximal humeral, subtrochanteric region of the femur and tibial shaft fractures as it provides three point fixation.

TENS nail: These are used for diaphyseal fractures of long bones, metacarpal, metatarsal fractures and complex fractures of the clavicle.

Other nail types include kuntscher nail, square nail, and rush nail.

Orthopedic Wires:

Wires are famous among children, for example, k-wires are used in sub-trochanteric fracture of humerus common in children. The wires are flexible and easy to bend and are usually used in the fractures of those bones where weight loading is minimal.

Internal fixation using wires is mostly done for the fractures of the small bones like phalanges, metacarpals, and metatarsal. It is also used for fracture of subparts like condyles of the proximal and distal humerus.

Orthopedic Wires

Orthopedic Wires

Its types include:

Suture wire: It is used for internal fixation and tendon repair.

K- wire: It is used for both temporary, permanent fixation, and skeletal traction.

Orthopedic Pins:

Pins are used to correct soft tissue damage and minimal bone fractures. The purpose of pins is that it provides provisional internal fixation so that it can be manipulated by further hardware use and inaccurate permanent fixation is avoided. It comes in different diameters and according to that, it can aid in screw fixation.

Orthopedic Pins

Orthopedic Pins

Various varieties include:

  1. Steinmann pin
  2. Austin Moore pin
  3. Knowles pin

Staples:

When there is vast damage and bone is broken into fragments then staples can be used between these fragments for internal fixation and bone reconstruction. They are more useful than inter-fragmental screws in these types of cases. Staples are usually used around the joints as in ankle and foot surgeries. These staples are also used in cases of soft tissue damage.

Orthopedic Staples

Orthopedic Staples

U-type stainless steel: These are used for internal fixation and bone reconstruction.

Coventry: It is also used for bone reconstruction and also for repair of soft tissue damage.

Types of Spinal Implants

Spinal problems are increasing rapidly nowadays, mainly due to our sedentary lifestyle and other postural and physical habits. Most of the spinal problems can be treated by non-surgical procedures, but sometimes surgery is the only option that includes the use of specially designed spinal implants.

Spinal Implants

Conditions requiring spinal implants:

These implants can correct deformities, reduces pain, neurological defect and helps to stabilize the spine. Conditions requiring spinal implants include disc slip, degenerated disc, spinal tumor, spondylosis, fracture of the vertebrae, posterior rami syndrome and spinal instability such as scoliosis and kyphosis. In the cervical spine, most common problems are compressed nerve root or herniated disc while in lumbar spine kyphosis and scoliosis are the main problems. All these issues can be corrected by spinal implants.

Spinal Implants:

The spinal implants are made from titanium, alloy or steel which is stainless, and some from non-metals (plastics). They are especially designed in various shapes and sizes so that they may fit in different patients of various ages and sizes.

Research is being done in this field to further refine the implants that work more accurately. With the invention of screw, rods and hooks, surgeons are able to treat deformed spine in all the three dimensions. The specific type of plates and small sized implants are being designed for spinal fusion and for children respectively.

Types of Spinal Implants:

1) Fusion implants:

Fusion implants are used with bone grafts and it includes; rods, screws, plates, hooks and cages.

Rods:

Rods have been used since the advent of the implants. The purpose of these rods is to make the affected segments of the spine non-mobile for the accurate alignment of the spine. Rods are made up of titanium or stainless steel, but it is flexible, which allows the surgeon to fit the rod according to the contour of the spine.

Screws:

These are called pedicle screws because they are fixed in the pedicles of the vertebra. They are used for the lumbar segments, but because of the ongoing progress in this field, it is also being used for thoracic spine. Rods should be fixed according to the contour of the spine and for that purpose screws are used as they provide anchorage points for rods.  In this way, it promotes fusion and removes deformities.

Hooks:

Hooks are used with rods; they help in anchoring them and other implants to the vertebrae.

Plates:

Plates are used with screws so that it may be held in place in a vertebra. Plates are adjusted according to the size of the patient and for that purpose, contouring tool may be used.

Cages:

Cages are used mostly for collapsed disc and nerve root impingement. These are small devices. These are placed between vertebrae and a bone graft may be packed between them to promote the growth of the affected vertebral column.

2) Non-fusion implants:

These are not combined with bone grafts. Examples are; Growth-sparing devices and artificial discs. These growth sparing devices are used in children who have the growing skeleton.

Conclusion:

It is better to use low-volume and low-profile implants so that they are not visible through the skin and there is no post-operative pain. Titanium is better as it is light and can be seen on MRI. Progress is being made in this field so that better results can be obtained.

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Orthopedics in India: What You Should Know!

Orthopedic Instruments & Implants used by Veterinarians

In the case of Veterinary orthopedics, the most common problems are associated with ligaments, joints, bones and muscles. It may seem odd, but most of these problems are similar to that of the humans. The rate of surgeries after bone fracture in the case of animals is more than that of humans. When surgery is performed on animals it is recommended to use high-quality instruments. Generally, screws, plates, pins and wires are used in the surgeries performed on animals.

Veterinary Implants & Instruments

Why are surgery and implants more common in animals?

If we choose splints and casts in animals, the animals won’t be able to bear their own weight for a significant amount of time and it is very difficult for active animals to rest in a single position. There are increased chances of pressure sores in the case of animals so it is wise to choose surgery over other non-invasive methods.

Orthopedic Instruments used by veterinarians:

The orthopedic instruments used by veterinarians are similar to that of human surgical instruments almost used for the same purposes. Some of the surgical instruments used by veterinarians are as follows:

  • Bone cutting forceps which may be curved, angled and straight.
  • The bone file which may be double ended; it is used for splitting and removing bone.
  • Bone fragment forceps; for holding the bone fragments.
  • Bone rasps and bone tamps; it has sharp projections used to scrape the bone.
  • Cartilage scissors, clamp, and knife; used to cut cartilage and hold cartilage ends.
  • Chisel: It has a specific type of end which is pushed into the material to take it out.
  • Cruciate pack: This pack contains knife, forceps, scissors, crimping, tensioning device, cruciate needle etc.
  • Curette: It is used to scrape cartilage and bone.
  • Drills: It is used to drill holes in the bones.
  • Elevator: It is used to elevate the periosteum of the bones.
  • Gauge
  • Retractors: It is used to retract muscle and cartilage.
  • K-wires: It is used to fix small bony parts.
  • Ligament meniscus clamps: It is used to hold ligaments and menisci.
  • Measuring ruler.
  • Osteotomes; used for the preparation of the bone.
  • Pin and rod cutters.
  • Screwdrivers.
  • Saws.
  • Retractors.
  • Suction tubes.
  • Wire and pin cutters.
  • Wire passers and cutters.

Orthopedic implants used by veterinarians:

Some Orthopedic devices are more complex than human devices, but the trauma plates and screws are very easy and good to use.

Screws: The screws used in implants are both locking and not-locking. It comes in various diameters and lengths. Their types include:

  • Cortex screws
  • Cancellous screws for cancellous bones.

Plates: It includes different types of anatomical plates, osteosynthesis plates, and plates for reconstruction, such as:

  • Cuttable plates
  • Self-compression plates
  • Limited contact decompression plates
  • Reconstruction plates
  • T-plates with or without curved heads
  • Arthrodesis plates
  • Acetabulum plates
  • Phillips plates

Bone Grafts And Joint Replacements:

These bone grafts are cancellous bone chips; it is used for fracture, non-union, and mal-union, bone loss or any place, where bone graft is needed. Joint replacements are used to replace damaged or degenerated joints.

Source: http://www.veterinaryimplants.com

Locking Plate System – An Overview

gpc-locking-plate-screw

Screw and plate osteosynthesis has been clinically recognized and established for many years. Through the years, screw and plate technology has progressed to continually enhance surgical outcomes. GPC Medical offers an extensive range of screw and plate systems and is dedicated to improving existing treatments in orthopedic trauma surgery through its products.

Basically, the Locking Screw and Plate System combines locking advanced plate designs with the screw technology to create constructs that are used where poor bone quality or deficient bone stock is encountered or in comminuted fractures. These plates can be used as fracture compression tools and locking devices by combining compression slots with locking screw holes.

This transition in thickness of the plates combined with technical innovation provides surgeons the capability to lock in perfectly.

The locking plate system was specifically designed using the idea of internal fixators. This offers an innovative solution for the osteoporotic fracture fixation. The fixed angle between the plate and the screw increases the system’s pullout strength, so the fixation stability no longer relies completely on the quality of bones.

Major Benefits

Here is a list of some major benefits of using a locking screw/plate system:

  • There is no need of accurate contouring
  • The locking screw and plate system protects the local blood supply.
  • This system does not disrupt the underlying perfusion of cortical bone like other conventional plates that compress the plate’s undersurface to the cortical bone.
  • Another benefit of using locking screw/plate systems is that the screws are not likely to loosen from the plate. So, in case the screw is placed into a fracture gap, there is no risk of loosening of the screw.
  • This system has been shown to offer more stable fixation as compared to other traditional conventional non-locking screw/plate systems.

Check out the link below, to know more about different types of locking plates & screws:

http://www.indianorthopaedic.com/implants/plating-system/locking.html

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